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Overview
The Batchmate program is a licensed product of
Stevlin Design
Enterprise and was developed for use in the manufacturing environment to
show efficiencies of personnel and equipment. The following outline some
of the key benefits of the program.
Show
the efficiencies of equipment, maintenance and production. In addition, it
also measures the production output, key process indicators and track
losses of Overall Equipment Effectiveness.
It tracks
losses due to equipment breakdown, inefficient startup, re-tooling, minor
stoppages, non-ideal speed, rejects, repair, setup and adjustments. These
losses are calculated to display graphically Labour and Line efficiency
percentages.
· It allows each business unit to analyze historical and current data that
facilitates process improvements, identify key process indicators (KPIs)
and assist in forecasting.
It
monitors the performance of each business unit, calculating line
efficiency and the product while it is being produced over a given
timeline. It
allows the production department to measure the Overall Equipment
Effectiveness. Allows
users to capture data for input into the Product, Routing and Production
table. The
Total Productive Maintenance (TPM) module captures data regarding what
type of stoppage occurred and when the downtime happens. It can calculate
overall effectiveness of the equipment even though there was downtime.
Analyze data by product, dosage form and strength to show efficiencies.
Analysis may be done by individual business units or from a central
station.
The
program has been used in the pharmaceutical and other manufacturing
environments for over 5 years and is seen as a value added tool.
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Menu
Listing
The menus available in Batchmate 2000 database are presented below. All menu options are live and the administrators for a given area enter the data as the work is completed. The data entry procedure consists of one or two data entry personnel. |
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| Production Menu Production Records Products Routing | Work Order Analysis Add Work Order Edit Work Order Search Work Order Re-Open Work Order |
| Production Analysis Product Series Efficiency Line Code Analysis Line Efficiency OEE Statistics Work Order Efficiency Check | Batch Work Work Order Analysis Work Order Batch Closing |
| The following options are also available for an additional cost. | |
| Miscellaneous Modules SOPBase Project Planning Scheduling Task Management Safety Backup Production Scheduling | Total Production Maintenance Planning Equipment Effectiveness Increasing Effectiveness Deterioration – Phase 1 to 5 Life Cycle Analysis |